Capability Showcase

    Representative project examples

    A snapshot of the kinds of work McIver Engineering takes on from our Sydney workshop. Client and product details are anonymised to respect commercial confidentiality.

    Defence6061-T6 Aluminium0.01 mm on critical features

    Precision aluminium housings for electronic assemblies

    Challenge

    Small batches of aluminium housings machined from solid billet, with material certificates supplied so every part traces back to its source.

    Approach

    4 axis CNC milling from solid billet, inspection of critical bores during machining, anodising through an outside finisher and serialised packing.

    Outcome

    Critical features are inspected against the drawing before the parts leave the workshop.

    Aerospace316 Stainless, Grade 5 Titanium0.02 mm on shaft diameters

    Turned components for ground support equipment

    Challenge

    Repeat batches of stainless and titanium turned parts with tight diametral tolerances and consistent surface finish.

    Approach

    CNC turning with live tooling for cross holes and flats, dedicated work holding for batch consistency and full dimensional reporting.

    Outcome

    Repeat batches are produced from the same setup records, so dimensions and finish stay consistent from one order to the next.

    Medical DevicesPEEK, 6061 Aluminium0.025 mm

    Prototype iterations for a precision device housing

    Challenge

    A precision housing needed to move through several prototype revisions before committing to production tooling.

    Approach

    CNC machined prototypes in PEEK and aluminium, with design for manufacture feedback given at each revision.

    Outcome

    Each revision is machined and inspected the same way, so the design can be compared revision to revision on measured results.

    MiningMild Steel Plate, Abrasion Resistant PlateFabrication to drawing

    Wear plates and fabricated brackets for site equipment

    Challenge

    Replacement of imported wear plates and brackets with locally manufactured equivalents to shorten lead times.

    Approach

    Fibre laser cutting of plate on our 6 kW Bystronic DNE fibre laser, with welded sub assemblies finished in house.

    Outcome

    Replacement parts are cut and fabricated locally, which removes the sea freight wait that comes with imported equivalents.

    Food Processing304 Stainless SteelFabrication to drawing

    304 stainless guards and frames for processing line

    Challenge

    Guards and frames for a processing line, designed in 304 stainless so they wash down clean.

    Approach

    Laser cut blanks, brake press forming and TIG welded frames finished to a hygienic standard, supplied with installation hardware.

    Outcome

    Frames are supplied ready to fit with installation hardware, so installation can be planned around production.

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